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The price for the complete building
from .... /m2 without VAT
?

IMPORTANT! All prices for steel buildings are indicative and given for preliminary acquaintance with the approximate budget for the construction of your building. Nothing is fixed until agreed and confirmed in regards to all technical details of a cetain client's project. Too many factors affect the price level (combination of climatic zones, building dimensions, floating prices for raw materials, labor costs in different countries, bay spacing betweek steel frames, availability of geo-survey work, non-standard loads on walls and roofs, etc.) For more accurate calculation, use the free WebSteel online system (online accounting of the costs and availability of materials at the factory’s warehouse, certain design schemes and solutions) or make a detailed request for a price proposal at the Russian factory in Tula

Related industries: Sheds, Chemical production plant
General:
  • Brand:
    PK VESTA
  • Country/Origin of Goods:
    Russia
  • Place of production:
    Tula, Russia
  • FEA code:
    9406903908
  • Supply of building kits:
    Eurasia, Africa, Middle East, Latin America
  • Condition of buildings:
    made "to order" from scratch (new)
  • Delivery :
    land and/or sea (euro trucks and 40ft containers)
  • Structural warranty:
    at least 50 years old
  • Product warranty:
    1 to 5 years
  • Series:
    INDI (Customized on order), TYP Series (Standard after project)
  • Scheme and form of payment:
    40%x30%x30% and 70%x30% (L/C - letter of credit, T/T - bank transfer, D/P - payment after receiving a document confirming the shipment of goods by the seller)
  • Delivery conditions:
    EXW, FOB, CIP, DAF, DDP
Load-bearing structures
  • Frame technologies:
    LGF (cold-formed galvanized profiles), Rigid Framing (ferrous metal welded I beams) and HYBRID systems (LGF + Rigid Framing)
  • Element type:
    H Beams (I-Beam), C Trusses/Columns (C-Channel)
  • Roof type:
    Gable, single-slope, extensions, superstructures and flat roofs (single-span and multi-span)
  • Accessories:
    All high-strength bolts (except anchor bolts), full trimming package, diagonal ties and connecting elements are included. Gates, doors, windows, skylights, canopies, transparent panels, solar panels
  • Steel type:
    С245, С350, С345, C390 and C420
  • Galvanizing class:
    only I (275 g/m2)
  • Metal Suppliers:
    Russian Novolipetsk Iron and Steel Works and SeverStal
  • Secondary Elements:
    Diagonal connections, secondary framing system (C-shaped, W- shaped. and Z- shaped)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
  • Connection of elements:
    Only 100% bolted-together connection design (high strength and normal strength bolts)
  • Protection of ferrous metal elements:
    Powder coating and/or hot dip galvanizing
  • Accounting for client technology:
    Included if needed
Enclosing structures
  • Sheathing:
    sandwich panels (mineral wool, polystyrene and PIR), sheet-by-element assembly (mineral wool), corrugated sheet (cold version), ventilated facades (metal cassettes, composite cassettes and porcelain stoneware – based on the mineral wool) and membrane roof
  • Accessories:
    trimming package (flashing, framing openings, etc.), fasteners (self-tapping screws), skylights (or transparent panels), ventilation, sectional / swing gates, double-glazed windows (up to 6 chambers), solar panels and awnings.
  • Thermal circuit:
    internal (panels from inside the frame are mounted) or external (all panels are mounted from the outside)
  • Basic colors (RAL):
    White (9003), Gray (7004), Blue (5005), White-Aluminum (9006), Beige (1014), Yellow (1018), Green (6002), Light Gray (9002), Brown (8017)
  • Mineral wool density:
    not less than 100 kg/cu.m.
  • Sheet thickness:
    0.5mm, 0.6mm, 0.7mm, 0.8mm and 1mm (galvanized)
  • Preparation level of elements:
    High (numbering of elements taking into account cutting to the desired length, punching holes and a packing list for quickly finding the right pack at the construction site)
Projects and Documents
  • Nordic Base Loads:
    Snow (from 180 kg/sq.m. and above), Wind (from 32 kg/sq.m. and above) and Seismic – 6 points (MSK) Technological load: from 20 kg/sq.m. and higher.
  • Base loads for southern countries:
    Snow (not taken into account), Wind (from 48 kg / sq.m. and above) and Seismic - 7 points and above (Richter Scale) Technological load: from 20 kg / sq.m. and higher.
  • Main projects:
    assembly diagrams and instructions, diagrams of columns for the foundation, structure project (metal structures), cladding project (facade solutions), technical passport. Taking into account the state or commercial expertise.
  • Degree of fire resistance of the building:
    IV-I
  • Certification:
    ISO
  • Disclaimer:
    when exporting buildings to other countries, different building codes are taken into account (European, American) and any other at the place of construction (Middle East, Africa, Asia, Latin America, etc.)
Making an I-shaped (H) welded beam
  • Metal cutting:
    into strips of the desired length on a powerful high-precision laser machine
  • Assembly:
    workpieces on the base
  • Welding:
    all main elements
  • Process:
    straightening elements on the mill
  • Partial welding:
    bases of columns and stiffeners
  • Final preparation:
    sand blasting / shot blasting / hot dip galvanizing
  • Painting:
    included (upon request)
  • Factory primer:
    included (20, 40, 60, 80, 100 microns and above)
  • Package:
    in packs for euro trucks or 40 feet for containers
Making a C-profile
  • Process:
    cold-formed metal profiling
  • Cutting and punching holes:
    included (in auto mode)
  • Painting:
    not included (high anti-corrosion properties)
  • Package:
    in packs for euro trucks or 40 feet for containers

In order to minimize crop losses and store it all year round, farmers use special storage facilities.

The capital construction of such  buildings is expensive, not every household can afford it. PK VESTA offers an affordable solution - a turnkey vegetable store made of Rigid Framing or LSF technologies. Prefabricated complexes are built in 1-2 months, the price of a vegetable store is affordable even for small farms in any part of the world.


Construction of prefabricated vegetable stores

Быстровозводимые овощехранилищаGrowing vegetables is a profitable business that pays off with a small investment. But for the stable operation of the industry, not only fertile land is needed, but also equipped turnkey storage facilities, the price of which should not significantly increase the cost of products.

Today, it is required to provide storage for 10 million tons of vegetable products, and the total capacity of existing premises is 7 million tons. In addition, old buildings built many years ago do not meet the requirements, as the technology is obsolete. They lack effective supply and exhaust ventilation, technological storage methods, climate control and automation systems.

Prefabricated structures will help change the situation for the better: their construction period is only 1-2 months, and immediately after its completion, the buildings can be used for their intended purpose. They comply with all required international standards, and the price of erecting modern buildings is 30-35% lower.


Design features of vegetable stores

The main requirements for the pre-engineered steel buildings for the storage of vegetables and potatoes: the possibility of remote control; maximum automation of processes with the ability to flexibly configure the system according to requirements; accuracy of operation of control and diagnostic systems.

The load-bearing structures of prefabricated buildings are made of thin metal profiles of complex section (up to 4mm) Cold-formed zinc-coated profiles provide high strength, structural rigidity, and uniform distribution of weight loads.

For exterior cladding, energy-efficient sandwich panels are most often used. All materials are treated with anti-corrosion compounds or have protective polymer coatings.


Types of vegetable stores

The steel buildings are divided into specialized, in which only one type of vegetable crop is stored, or universal - for different types with individual modes. They are also divided into categories according to the duration of use.Строительство овощехранилищ из ЛСТК

Permanent buildings include stationary buildings, which can be used all year round: vegetables are stored in them until the next harvest.

In temporary, they are stored for a short time, as a rule, only during the harvest.

The design features are also different.

  1. Frameless hangars. Their construction takes a minimum of time, the insulation is a layer of polyurethane. It is impossible to install modern climatic equipment in such hangars. Therefore, they are used only as temporary storage: the products in them are in bulk.
  2. Frame hangars (not insulated and with additional insulation) structures made of metal profiles. Separate sections are organized in them, designed for the storage of different types of products.

In such steel buildings it is possible to install conveyors, sorting areas, automation systems.

The most advantageous solution is the construction of LSTK with sandwich panels, the thickness and content of which varies according to the specific project.


Stages of construction of prefabricated vegetable stores

Turnkey frame storages are built in several stages according to a pre-calculated project. A strict technological sequence is observed.

  1. A prefabricated or monolithic foundation is poured under load-bearing walls or internal partitions. With a limited bearing capacity of the soil, pile-grillage foundations are used.
  2. Since the supporting columns are light in weight, the foundation is made shallow. In parallel, the main metal structures are being prepared.
  3. After the installation of the support columns, the process of assembling the frame from factory-made profiles is carried out.
  4. The elements are fastened with bolts or rivets.
  5. The finished frame is sheathed with panels, wall and roofing, which already include an effective insulation.
  6. The concrete floor is poured, gates, window and door blocks are installed.
  7. In accordance with the design solution, communications are brought in, partitions and shelving are installed.

Benefits of building a lightweight vegetable store

  1. Despite the ease of installation, BVZ have all the advantages of modern agricultural facilities and provide the required conditions for the safety of vegetable products.
  2. A strong and durable prefabricated structure, the cost of which is much lower than capital analogues, will stand idle for more than 40 years and will not require repair: in terms of strength and wear resistance, the structure is not inferior to concrete and brick.
  3. Since metal profiles weigh much less than concrete or brick. You do not have to make a massive heavy foundation.
  4. The casing and frame can be easily dismantled and installed in a new place without any problems, if the need arises.
  5. In this case, you can continue working in 1-2 weeks. It is also easy to reschedule, or increase the area of the object.
  6. With continuous operation, the building pays off in 2 years.

With the help of LSF technology, any architectural solutions can be implemented: modern shapes and various colors make pre-engineered steel buildings not only functional, but also attractive in appearance. Since sandwich panels can serve as a decorative coating, resources for additional finishing are saved.


Calculate the cost of building a turnkey vegetable store

The price is determined by the volume of vegetables stored for storage, the materials used and additional options: the availability of refrigeration equipment, a controlled gas environment, and recovery units.

Preliminary calculations should be done independently. So it will be possible at the initial stage to correctly calculate the investment. To do this, our website has a convenient WebSteel® service, which contains a large database of standard projects.

Using the service, you can calculate the cost, choose the most economical layout, and even make a 3-D model of the finished building.

To calculate the price of a turnkey vegetable store or get additional advice, fill out a special form on the website or contact our phone managers.

Choosing PK VESTA you will receive:

1.    The new philosophy and innovative business model of the “Smart Techno Design” allowing a client to quickly visualize pre-engineered steel buildings online in new service WebSteel, calculate main building costs instantly with automatic consideration of climatic zones (snow, wind and seismic), receive basic sketches with a detailed technical specification and order a turnkey building kit online from the factory to anywhere in the world. 
2.    Unique building solutions from an old factory in the famous Russian industrial city of Tula (metal craftsmanship since the 17th century) offered specifically for you to design and manufacture energy-efficient custom prefabricated steel buildings made out of lightweight metal structures. 
3.    Particular emphasis on the quality of our products, the high safety and reliability of our production facilities with the high automation of working processes and the latest IT technologies in the 24/7 format of customer service via the Internet in global markets (Eurasia, Africa, the Middle East and Latin America)  


Technology comparison:

List LSGF (profiles)
Rigid framing (welded beams)
Concrete

1) Metal consumption of Steel framing Low Medium High
2) Load-bearing capacity
High High High
3) Complexity of manufacturing
Low Medium Medium

4) Complexity of erection
Low Medium Medium
5) Anticorrosion properties
High Low Low
6) Foundation costs
Low Medium High

7) Capacity in one vehicle
High Medium Low
8) Welding process
Missing Available Missing
9) Level of fire resistance
Medium
High High

10) Manufacturing defect rate
The error in punching holes, cutting elements to the desired length - low.
The effect of mushroom and crescent after welding at the factory - medium / high. Concrete chips, cracks, gaps and rebar displacement - low / medium.
11) Frequency of use in buildings with high humidity and ammonia aggressive environments
High Low
Low
 

 

Comparison with competitors:

List
Factory PK VESTA
Competitors

1) Working experience in Russia and abroad Since 1991 (without changing the name and phone numbers)
Since 2000 (many plants were founded later)
2) Owned (industrial and storage facilities with a jobsite and utilities)
Available Missing (many plants rent facilities)
3) Metal consumption of steel framing
Low (28-31 kg/sq.m. – Northern countries)
Medium (32-35 kg/sq.m. – Northern countries)

4) Production of steel frames and sandwich panels (2in1)
Available
Missing (specialization in frames or only panels. Mass market)
5) Average work experience of a specialist
More than 10 years
Less than 5 years
6) Building Design anf engineering Experience
Since 1985 (part of specialists in engineering staff)
Since 2000 (the main building market)

Below are the prices for typical prefabricated buildings based on well-known construction technologies.
Region
Insulation
Roof
Width:
Height:
Services Length, m / bay spacing, 6 m.
With 20% VAT. Delivery – EXW. Snow – 210 kg/sq.m., Wind – 23 kg/sq.m., Seismicity – up to 6 points. 30 36 42 48 54 60
Delivery terms for assembly and civil work, months
(steel framing and cladding, assembly drawings, technical passport and certified engineering calculations)
1.5 1.5 1.5 1.5 1.5 1.5
Terms of Foundation and installation works, months. 2 2 2 2 2 2
Steel framing, RUB.
(1 storey, No crane beam, Single span, Gable, with bolts, 100% bolted connections)
891588 1133396.4 1290252 1447108.8 1603964.4 1760820
Cladding system, RUB.
(profiled sheet), shaped elements, fasteners
610708.8 711445.8 812183.4 912920.4 1013658.6 1114395.6
Foundation work, RUB.
(pier, base beam included, insulated brickwork – 0.4m high)
450688.8 553452.6 630730.2 708008.4 785286.6 862564.2
Concrete floor, RUB.
(thickness-150mm, loads - up to 2 tones / sq.m., with reinforced topping - a streamlined top layer of concrete)
555849.6 682591.2 777900.6 873210.6 968520 1063829.4
Assembly, RUB.
(there are access roads, process technical water, electricity and a fence, cramped conditions are absent)
405619.8 498106.8 567657 637207.8 706758 776308.2
Number of Euro trucks, pieces 3 3 3 4 4 5
DELIVERY, RUB.
(ground, up to 200 km)
24000 24000 24000 32000 32000 40000
Total from: 3457435.2 4244422.6 4833565.8 5430710.8 6019854.6 6616996.8
Width:
Height:
Comparison of PK VESTA factory with other similar companies?

We do not doubt the quality of products and the work experience of the main players in the market of prefabricated buildings in Russia and abroad, but we draw attention to the fact that many of them adhere to the traditional business model of customer service, which is based on filling out the technical specs and calculating the building by company employees in office offline, receiving results and then sending the commercial proposal to the client by e-mail.

A distinctive feature of the PK Vesta plant is the unique on-line WebSteel system, which allows the client to design and instantly calculate the costs of a pre-fabricated building in real time via the Internet (snow, wind and seismic loads are digitized in Eurasia, the Middle East and Africa) The system is active 24 hours and 7 days a week. The client himself designs the building on-line, and our company makes it to order on the basis of the new philosophy of “Smart Techno Design» (free online design in the zone of technological restrictions of production) and a new approach to the production of «Smart Continuous Production» (a set of methods for manufacturing individual steel buildings with emphasis on quality, speed, automation and staff motivation) WebSteel is not a complex calculator or a large form for filling out the parameters of a technical building, but a  powerful online platform created on the basis of algorithms, structural mechanics and research work.

What type of foundation should I use?

For northern countries, we usually use a columnar or pile foundation taking into account snow, wind and seismic loads. The freezing point of soils can reach 1.5-2 meters. A lightweight metal frame based on anchor bolts is mounted on top. A foundation beam with a socle is poured along the perimeter from above, if necessary (to protect the lower part of the building during the off-season)

When exporting to southern countries (the Middle East, Africa), reinforced concrete slabs are often poured (with the thickness of 100 to 300 mm usually). The frame is attached to the slab based on chemical anchor bolts.

PK VESTA factory preliminarily issues the client a technical task for the foundation, which indicates the location of the base of the columns, the loads on the foundation, the center distance, the pitch of the frames, the dimensions of the base of the columns, the diameter of the holes for anchors, etc. Based on this document, the client is advised to order the project on the foundation at their place.

Are the drawing sections for steel framing and cladding systems included into the building kit?

Yes. These sections are indeed included into the building kit. Usually a foreign client receives thee drawings and attach them to the local General Project to be confirmed by the local government authorities. 

Is there a prefabricated building warranty?

Yes. PK VESTA provides up to 12 months of basic warranty for wall and roof sandwich panels, prefabricated steel buildings, as well as for doors and gates. Under an extended warranty, the period can be increased up to 5 years, which largely depends on the operating conditions of the building in a particular environment and country.

PK VESTA guarantees the composition and quality of the supplied products in full accordance with the statement of work and the technical documentation that accompanies the supplied products. In the event that during the warranty period the product is found to be defective or not in accordance with the terms of the contract, we will eliminate the defects at our own expense.

The warranty period normally starts from the date of signing of the acceptance certificate of products on the territory of the manufacturer. The terms for eliminating defects are agreed upon depending on the complexity of their elimination. The warranty repair period should not exceed 30 working days. The warranty period is extended for a period corresponding to the downtime caused by defects and repairs.

Do you provide assemby services for prefabricated buildings?

Yes. We provide erection services in the regions of Euroasia, the Middle East and Africa through a network of local certified erection teams. This approach minimizes the overall construction budget. The preliminary costs of civil work, erection and delivery are calculated in the WebSteel online system (based on the common soils)

  

Recommendations of PK VESTA:

In order to reduce costs, customers from remote regions are advised to use the services of third-party installation organizations. For customers who are interested in turnkey commissioning services, it is possible to conclude a single agreement with the regional representative of PK Vesta. You can also conclude separate contracts for the design, manufacture and installation, but this option will cost more.

How are rigid framing buildings erected? (welded beams)

A building kit with the 100% bolted-together design is delivered to the construction site. Assembly drawings and all layouts are attached (translated into the required language beforehand) Vertical columns with bases are mounted first, then trusses with a secondary framing. Next wall and roof sandwich panels are mounted. And all trimming elements are sewn up with the further installation of gates, doors and windows.

The cost of the foundation largely depends on the type of soil, for the determination of which engineering and geological surveys are required. Based on the results of the geo study, the type of foundation and the depth of its foundation are selected. Then the exact cost of foundation work (the amount of concrete, materials and working time) is determined.

WebSteel online system calculates the cost of the foundation of a pre-fabricated building for conventional (most common) soils. However, in most cases, the calculation is quite accurate. At the negotiation stage, it can be used to draw up a preliminary construction budget.

After the conclusion of the transaction, the client receives the terms for the design and manufacture of a complete building (foundation plan) At the initial stage of design, the client receives a grid of columns, and at the stage of shipment of products from the territory of the plant - installation diagrams. The grid of columns helps the client to prepare the foundation in advance, in parallel with the manufacture of a set of pre-fabricated buildings in our production.

Below are the basic steps for installing the rigid framing building on the basis of a welded beam starting from the preparation of the foundation to the commissioning of the facility (Coca-Cola warehouse in Ryazan, Russia)


Why is installation supervision necessary and how much does this service cost?

The installation supervision service offered by PK VESTA includes the following activities:

  1. external audit of installation works (assessment of the quality and effectiveness of installation at the facility).
  2. individual consultations on installation work.
  3. Installation Goals
  4. Help the installation team resolve the difficulties that arise during the work.
  5. Give an external assessment of the work of the installation team.
  6. Installation supervision conditions
  7. The service is provided in cases where the client himself hires an installation organization and wants to receive an external assessment of its work.
  8. Installation supervision is carried out only after signing the contract.
  9. The cost of a specialist’s visit from PK VESTA varies from $150 to $500 per day. The price depends on the duration of the work, the availability of housing, the level of responsibility, the job construction in a certain country and other similar factors.

 

Process: at the stage of concluding a transaction, PK Vesta includes the installation supervision service in the contract. At the same stage, the terms of cooperation are stipulated.

 

Important! PK VESTA is not directly responsible for the quality of installation; the company provides consulting and audit services to increase the efficiency of installation works

What is the difference between WebSteel and a complex calculator on a site or a simple form for filling in parameters?
WebSteel takes into account more than 500  000 major variations of prefabricated buildings, basic Russian and foreign building codes (SNIPs) and design loads, which is an important difference from a calculator or a large form to fill out. The preliminary most accurate cost of the pre-fabricated building and its accessories is calculated instantly on the remote online server, allowing the client to quickly and easily evaluate the preliminary construction budget and receive all the necessary technical documentation for free. Customer service via the Internet is based on the new philosophy of "Smart Techno Design" (online modeling of buildings in the area of technological production constraints)

It is important to understand that the calculation of the cost of the building and the design process takes place in real time on the server, and not in the office, as is the case with a complex form for filling in parameters. As for the calculator, this tool allows you to take into account only a small part of the factors affecting the value of the building. If additional elements appear or any changes take place, you have to do the calculation again using local calculation programs (software) In addition, the calculator and the form do not allow printing the necessary sketches with general and facade views in 3D and 2D formats.
What is the cost of 1 sq.m. of a prefabricated steel building?

The exact cost of 1 m2 of a prefabricated building can only be determined for typical modular buildings, as these are buildings with standard dimensions and finished projects. And then they are usually calculated with the most common loads (snow, wind and seismic) and are not always suitable for an individual request.

Since the WebSteel system allows you to calculate a custom building online according to certain parameters, the cost of 1 sq.m. for buildings can vary greatly. Minor changes in such parameters as the length, width, height of the building, its type of structure, number of floors, the presence of a crane beam, construction geography, types of enclosing structures, etc. may cause significant changes in the value of the building. In order not to mislead the client, we do not even give an approximate cost of 1 m2 at the negotiation stage, since the real price can differ significantly from the approximate one.

PK VESTA recommends that you spend no more than 10 minutes designing and instantly calculating your pre-fabricated building in WebSteel. If the project is complex and goes beyond the existing parameters, you need to create an individual quote, which is sent for calculation to the design office. You can find out the cost of the building roughly after 1 week. If there are tight deadlines, try to select or change the parameters for your building in the WebSteel system to get the instant online value for a building kit.

In any case, in the Websteel system, the client will receive the whole set of online documents for concluding a transaction (Commercial offer, Terms of Reference, free sketches and Contract). Usually the price proposal provides a detailed calculation by cost of each product category (steel framing, cladding systems, additional elements, erection, foundation and civil works, delivery, etc.)

Does the WebSteel system take into account the snow, wind and seismic loads on the building?
Yes. The WebSteel online system automatically takes into account both basic Russian and foreign loads while designing and instantly calculating the costs of pre-fabricated steel buildings at the construction site. WebSteel is not just a large form for filling in various parameters of buildings or a sophisticated calculator, but an advanced integrated online platform based on complex algorithms of building mechanics and research. Currently, many climatic zones (snow, wind and seismic) in Eurasia, the Middle East and Africa have already been digitized, allowing the client to make the most accurate calculations of individual buildings online.

When placing an order at the factory, all technical data and parameters for a prefabricated building are re-checked by our design office before issuing an order for design.
How are buildings made ouf of LSGF erected?

In such buildings, we pay special attention to modern building technology - cold-formed galvanized profiles (LSGF), which allows for some parameters of the building to reduce the metal consumption of the structure to about 30%, and therefore the final cost of the steel building.

These buildings are lightweight, have excellent anti-corrosion properties (they effectively resist a highly ammonia aggressive environment in the agricultural and storage industry), ease of installation and reduced transportation and foundation costs. Such buildings are widely used for car dealerships, shops, offices, warehouses, hangars, garages, production shops, agricultural farms, etc.

Below is the main chronology of the assembly of the building based on cold-formed galvanized profiles (car dealership Peugeot, Tula, Russia), designed in the WebSteel online system.


Why does PK Vesta say that the WebSteel online system is the first in Eurasia? Are there no similar services in the country?
After conducting several of its own market research in the range of 2010-2018. in Russia and the CIS, we came to the conclusion that all construction companies work according to the traditional business model, which is based on filling out the technical specifications for the pre-fabricated building and the subsequent calculation of the project using local programs. There are online calculators (with a minimum number of parameters, without 3D visualization), configurators (with 3D visualization, but without calculating the cost online), simple calculation grids (for unified buildings without the ability to change basic parameters) or calculation systems (available only to specialized organizations).

WebSteel is the only free online system that allows you to design and calculate the cost of pre-fabricated buildings in real time via the Internet 24 hours a day, 7 days a week. PK VESTA  provides the client with the opportunity to create an individual building image for free, while the user does not need to have a technical education. The process of online design takes place in a parametrized environment that takes into account production capabilities (taking into account technological production capabilities) Only for atypical and complex projects, the cost of a building must be calculated using local programs on an individual request.

We hope that you will appreciate the benefits of solving specific design problems with WebSteel when ordering buildings anywhere in the world




Do you make custom or modular buildings?

Yes. We design and manufacture both custom and modular steel buildings shipped worldwide. Some modular buildings an even be manufactured in advanced in order to shorten the construction cycle for some international clients. These buildings usually consist of the certain modules combined together (see photos below) The erection process goes through pretty fast and can be carried out even by simple people.

The custom buildings are made on order taking into consideration the individual parameters of the building (dimensions, type of structure, type of cladding systems, color schemes and ext.)


What are the advantages of prefabricated buildings from PK VESTA?

PK VESTA offers individual prefabricated steel buildings to international customers based on the unique WebSteel online system, which allows you to design and calculate the instant value of a custom building in real time via the Internet. When creating a web system, special attention was paid to minimizing the metal consumption of the steel building, which is the main feature of this online service. Another important advantage is an integrated approach - design, manufacture and erection of buildings anywhere in the world. PK VESTA provides a complete 100% factory turnkey building kit!

The technology of steel frame construction has long gained great popularity throughout the world, especially in Europe and North America. Lightweight metal structures are considered safe. Erection of these buildings is carried out within a few weeks due to the ease of construction, the absence of a massive capital foundation and the simple bolted-together connection of structural elements. The assembly of frames and girders at the construction site is carried out on bolted joints without the use of welding.

The steel frame is reliability, durability and fire resistance. It does not rot, does not sit down and does not dry out. The cost of insurance for this frame will be significantly lower than for wooden.

PK VESTA also pays special attention to buildings made out of LSGF, which can reach 30-36m in span and with an internal height of 8-10m. In general, this gives the client savings of up to 20-30% per frame compared to a classic ferrous metal frame (rigid framing made out of welded plates)

Is it possible to install crane equipment after the erection of the building?
Crane equipment can only be installed provided that the design loads were taken into account during the initial design of the pre-fabricated building.
What are the usual terms of payment, prepayment?
A typical payment scheme is 70% prepayment and 30% before shipment based on EXW (FOB or CIF are also available as terms of delivery) The following individual request can be considered: 80% deposit and 10-20% after the building is erected. Form of payment: L / C - letter of credit, T / T - bank transfer, D / P - payment after receiving a document confirming the shipment of goods by the seller)
What are the terms for the design, manufacture, delivery and erectin of buildings from PK VESTA?

Due to the individual approach to international clients, the terms of design and manufacturing can vary significantly depending on the building structure, order volume, the availability of certain accessories in the form of internal columns, windows, doors, sky lights, crane beams, etc. In the WebSteel online system, the client will be able to easily calculate the certain design and production times for all buildings depending on the construction site in Eurasia, the Middle East or Africa. To do this, you need to spend not more than 10 minutes to enter the parameters of the building into the system.

 

Key dates

  1. Designing sections of the project (frame, facades and foundation): approximately 2-3 weeks. The period depends on the level of customization of the pre-fabricated building

  2. Manufacture: from 1 to 3 weeks for turnkey buildings with an area from ​​300 to 1000 m2. On average, it takes one week, largely depending on the size of the building and the structures used

  3. Shipping: from 1 to 10 business days, an average of 4 business days.

  4. Delivery: 2 to 3 business days (Eurasia). For export transactions (the Middle East and Africa), delivery may take up to 3-4 weeks.

  5. Erection: 3 to 8 weeks. Typically, for buildings with an area of ​​500-600 m2, 2 weeks are required for the erection of light metal structures, 2-3 weeks for the installation of building envelopes with all additional materials (gates, doors, additional and decorative elements, etc.).

  6. The commissioning of the object takes about 1 month (for buildings less than 1,000 m2) and depends on the level of the building (heating, electricity, lighting, etc.)

 

Important! Timing largely depends on the number of assembly teams, the number of people in the team, the level of qualifications, experience of installers and the availability of equipment. At your request, it is possible to reduce the duration of the entire process by 1.5-2 times.

Important! All terms are automatically calculated in the WebSteel online system, taking into account the load of the design office and production. The client can easily get this information in a commercial offer. Dates are fixed only upon payment at the stage of the transaction. Priority in terms is given to those customers who made the payment.

Advantages

Manufacturing accuracy
Manufacturing accuracy

We have one of the lowest error margins in the manufacture of high-tech products in the international construction market in the range of + -1mm

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Production

Manufacturing accuracy

In the manufacture of load-bearing steel structures made out of LSGF - the error in punching holes, cutting profiles in length and the process of cold-formed profiling of elements is of great importance at the stage of assembly of the building. Unlike other plants, where the error in the center distance between the holes can reach + -3 or 4mm, we strictly adhere to a deviation of + -1mm on highly automated industrial European equipment, which gives an almost perfect guarantee for the successful installation of the steel frame (joining of different elements with many holes) when exporting a steel building to distant countries and regions (Asia, the Middle East or Africa) Plus, we exclude cases with the effect of mushroom, crescent and alignment of metal elements, which also often makes installation process more time consuming or even impossible. Work with thin metal borders on Art with us, where manufacturing accuracy helps put the building into operation faster for further successful work anywhere in the world.
Russian metal S350 with I class of galvanizing (275 g / sq.m.)
Russian metal S350 with I class of galvanizing (275 g / sq.m.)

The use of any other classes of galvanizing II or III leads to a more rapid appearance of corrosion, especially if the building is used near water or with a high level of humidity or an ammonia aggressive environment indoors.

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Products

Russian metal S350 with I class of galvanizing (275 g / sq.m.)

The metallurgy in Russia, rich in resources, occupies one of the leading positions in the world in terms of output and quality. For the domestic market and export operations, PK VESTA uses only premium metal from well-known Russian metallurgical plants Severstal and Novolipetsk MK, which for many years have exported their products to many regions of the world - Eurasia, North and Latin America, the Middle East and Africa. The use of metal from other countries (for example, Chinese) may not always meet quality standards and impair the physical and mechanical properties of load-bearing structures.

Reliability factors
Reliability factors

We do not "play with the reliability of the building" in order to reduce the metal consumption of the building to critical values and lower the cost of the steel frame. Some of our specialists have been designing steel buildings since 1980. taking into account modern building codes. Since that time, not a single building has fallen down!

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Engineering

Reliability factors

In addition to the quality of materials, the price of steel buildings largely depends on the design methods and the calculation of reliability factors. Among the players in the construction markets, there is a tendency to underestimate these coefficients (say, instead of 1 to 2 they make 1 to 1.5) in order to minimize the metal consumption of the steel structures and, accordingly, get a sharp decrease in the cost of the frame (up to 20-30%), which leads to the risk of building collapse and partial deformation of the main elements at the most unfavorable combination of loads (for example, a squalling long strong crosswind or a constant alternation of thaw and frost) And such cases cannot be ruled out. PK VESTA never goes down the red line, as it values ​​its reputation and reliability of steel buildings. Since 1991, not a single building of PK VESTA has fallen down.

Production process

Welded beam of variable section for 36m span Highly automated European equipment for cold-forming process of metal Highly automated European equipment for rigid framing (welded beams) Automated European equipment for sandwich panels Metal reel for sandwich panels New materials Column made out of black metal (welded plates) Automatic process of welding H beams Spot welding of stiffness ribs on column Acceptance of metal strip
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